1964 E Type FHC with factory racing options 15,862 original miles

This may be the ultimate E Type barn find. A totally rust free 1964 FHC with 15,862 original, one owner miles and racing upgrades from the factory! A sensational and unique car with the provenance to back it up. The car still has all its original documentation, service manuals and even an original bill of sale specifying the racing equipment and upgrades installed at the factory. These included DS11 brake pads with racing brake fluid, competition clutch and driven plate, gas flowed cylinder head and intake manifolds, polished crankshaft and polished connecting rods - and a seriously light weight racing flywheel. At less than 15 lbs, this is the lightest factory flywheel we have ever seen. The factory stamped the engine number on the flywheel - and in fact, as you would expect, all the numbers match throughout the car.  An unbelieveable find with rare, possibly unique, factory racing options. These cars do NOT come along often. We've been through this car from stem to stern and there is ZERO rust in any of the body panels or structural members. This is literally the most rust free original E type that we have ever seen. This car was purchased by Sidney Seligson in the winter of 1963 for $6265.50, including all the racing options he had special ordered from the factory. Apparently, Sidney was a sophisticated batchelor for much of his life. His daughter-in-law says he insisted on the very best of everything. This Jaguar was a perfect example of his excellent taste. Sidney loved and babied the car, and certainly never raced it. Unfortunately, Sidney lived in 'Tornado Alley'...specifically Wichita Falls, Texas, where he worked as an architect at the local air force base. On April 10, 1979 the 5th largest tornado ever recorded in the USA struck and devastated the town of Witchita Falls. As Sidney and his mother fled from their house in the family car, the E Type was left helpless in the garage. The car actually withstood the storm pretty well, escaping with only minor roof and (lh) side window damage from a tree limb that crashed through the garage wall. After the body repairs were completed, the car was never fully reassembled and she never ran again. Sidney simply stored the car in his garage until his death in 1999. This is a genuine 15,862 mile car that will be recommissioned, not restored. We will rebuild it to ostensibly the same mechanical spec as it left the factory. Bodily, we have never seen a better original example. It literally does not need a single panel replacing. Unfortunately, however, the partial repaint that was done following the tornado damage was of poor quality. The car deserves (and will receive) a top quality, bare metal repaint. Much of the interior, including the hides, will be saved. The car has a complete tool kit, including the Dunlop tire gauge still in its plastic wrapper! The original jack and bag is also present.

The following photogaphs show John fabricating and installing a replacement for the tornado damaged outer gutter rail, as well as the headliner side panel.

First John made sure the roof and gutter seam were straight		Fabricating a new gutter rail
Trial fitting new gutter rail	Tweaked inner headliner side  panel removed	Trial fitting replacement panel
Spot welding headliner side panel in place		Spot welding new gutter rail
Gutter rail was replaced from 'X' forward

The engine rebuild has now been completed...

		Freeze plugs installed
	Custom Cometic multi-layer head  gasket was used	Rebuild now complete

Final assembly of rebuilt engine...

Assembling the cylinder head	Tappet guide hold-down kit installed on exhaust side	Original oil pump had zero wear and was therefore re-used
ARP main and rod bolts		Installing new timing chains, guides and tensioners

Assembling the short block...

Assembling pistons and rods...

Crank has been ground .010" and .010" and machined for rear seal upgrade	Total Seal rings are cut to size	The prettiest Jaguar connecting rods you will ever see

With the body on one of the rotisserie jigs we cleaned up the underside of the floors and were amazed to find them in virtually the same condition they would have been 45 years ago. Darrell has now repaired the dent we found on the inside of the tailgate, and Carlos has repaired and cleaned up the original boot floor mat. There were a couple of small holes in the hardura mat that needed patching, but we felt it had such a nice patina overall that it would have been a shame to simply replace it. We will be replacing the head liner, moquette and carpets.

We also found some old Castrol service reminder stickers, similar to the ones stuck to the driver's door shut face panel. The plan is to start applying those again once we get the car back on the road - with a 45 year gap between services!

Underside of the floors is almost as clean as rest of the car	Darrell repairing the dented inner  panel of the tailgate	An invisible repair - literally
Original boot floor mat has nice patina and cleaned up very well	2 small patches were required, barely visible (marked X)	Almost 45 years since the last service  reminder sticker was applied

Time to strip the body to bare metal. We debated long and hard about whether to strip the engine frames and the firewall, and in the end decided that it was the right thing to do. The good news is that once we had removed all the paint we found that the damage caused during the 1979 tornado wasn't as bad as we had expected. It appears to have been limited to superficial dents in the roof above the driver's door and rear quarter light window, the left rear wing and the left side of the tailgate. Even better news is that we have confirmed that the car is absolutely 100% rust free. It is truly the most rust free original E Type that we have ever seen.

	This was the side damaged in the tornado of 1979	Paint removed using aircraft stripper
	Firewall will also be stripped
Damage beneath paint and bondo was minimal
Left side of tailgate apparently fell vicitim to the tornado		Outside of tailgate fell victim to  collision shop..
Car deserves better than this bondo worm infestation	Darrell welded up all the collision shop holes	Top half sealed in epoxy primer
	Time to strip bottom half and firewall

The following photos show Kevin checking the main and rod bearing clearances, as well as measuring the deck height (required as part of the formula for calculating compression ratio). With a .040" composite head gasket, the actual compression ratio ended up at 9.5:1.

We are using Tri-Metal bearings by King	Torquing new ARP rod bolts
	Deck height is (negative) 005"

We have now completed the machine work on the cylinder which is ready for final assembly.

Surfacing cyl head deck surface	Preparing to cc combustion chamber
98 cubic centimeters	Head now ready for final assembly

We have now finished honing the cylinders to fit new forged pistons. The block has been surfaced, the rods have been rebuilt, and we are almost ready to assemble the engine.

Forged pistons being weighed	Pistons provide a significant weight saving over original cast version	Sanding front of head for cosmetic polishing
Rods have been rebuilt (crank is 4.2 from a different CJ rebuild)	ARP rod bolts being used	Setting up to hone cylinders
Inside of block painted with Glyptal		Almost ready for reassembly

With the new top hat cylinder sleeve installed, we then surfaced the deck of the block....

Cutting out the damaged sleeve with the boring bar	Water jackets behind old cylinder wall were remarkably unclogged
Measuring the new top hat sleeve	Sleeve installed, block about to be surfaced

Yesterday we completed the align hone on this engine and began the process of cutting out and replacing one cylinder sleeve.

Within .0001" across the entire block	We are using uprated CJ main bolts

After numerous hide food treatments, the seats are now looking great and the original leather is soft and supple.

I was talking with my friend Bill Terry about this engine the other day and he said the only time he had seen the rods and crank polished at the factory, the way they were on this engine, was in the D Type race cars. Neither of us have previously seen an E Type engine with this feature, although I suspect the lightweight cars of 1963 almost certainly received the same treatment.

One water jacket was corroded so it was welded	Jacket re-shaped on the mill, will be surfaced later	Pressure testing the head - OK
Special CJ magnesium bronze guides	Honing for correct stem to guide clearance
Intakes set at .001", exhausts at .0012"

The following photographs show the reconditioning of the original hide seat covers. I think you will agree, Carlos did an outstanding job. The hides were first deep cleaned using an alcohol solution, before being sanded, filled, sanded again, then re-dyed. The finished result is exactly what we were looking for. They don't look new, rather they look like 46 year old seats that are in remarkable condition for their age.

Original leather was dirty, dry and cracked		Unusual to see the seat adjustment handle bracket still present
After cleaning with alcohol, seats are sanded,  the cracks are filled, then sanded again	Finally the hide is re-dyed	Difference is remarkable
Seat back cushion frames were warped so we made new ones	Reinstalling the original, reconditioned  hide	The proverbial 'before and after' shot
	Moquette seat backs were dirty...	But cleaned up very nicely

With the block completely disassembled, we are able to get a good look at what the factory did for the extra 190 quid they charged in relation to their polishing of the crankshaft and connecting rods. We have never seen anything like this before. The rods must have looked like chrome when this engine was first put together, and the crankshaft clearly has a lot of man hours invested smoothing out any casting imperfections. Interestingly, more than a year before the introduction of the 4.2 model, the factory engine builders used what was to become a 4.2 style oil pump with the larger ID oil pick up pipe.

This engine really has a special feel to it.

We have now tested this factory ported and polished cylinder head on the flow bench, with somewhat surprising results. The (cfm) numbers on the intake side are virtually the same as numerous stock cylinder heads we have tested. The intake runners have certainly picked up some velocity, but not much in terms of actual flow. The exhaust runners, on the other hand, flow about 15 cfm more than we typically see in the stock 3.8 heads we test. Having the intake manifolds matched to the intake ports, which we know was done at the factory with this car, has no doubt provided further gains when compared to a stock E Type.

After much deliberation, we have decided to rebuild this cylinder head as close as possible to the original 'factory race' specification. In the interests of increased reliability and longevity, we will be upgrading to CJ stainless steel valves and CJ magnesium bronze guides, as well as installing intake valve seals and a tappet hold down kit on the exhaust side.
 
 

One water jacket has corrosion damage and will be welded and reshaped	Intake runners smoother than you would find in a stock engine	Flow testing the head
Flow results - exhaust	Flow results - intake

First up on this project will be a full engine rebuild. Although the car has only been driven 15,862 miles, the engine seized while the car was in storage during the years following the 1979 tornado. Following Sidney Seligson's death in 1999, someone apparently removed the cylinder head, presumably in an attempt to free up the pistons, but never completed the work. During our rebuild, it will be interesting to flow test the intake runners to see what sort of flow numbers the factory achieved with their race porting. I am undecided whether to build the engine to precisely the factory spec, or whether we should apply some of the lessons we have learned in the intervening 44 years of engine development. More on that later....

As delivered...
	Boot compartment is bone dry and absolutely rust free	The cleanest, most rust free original E Type we have ever seen
Spare wheel and tire are literally as new		Leather has only minimal wear and damage and should be saved
Service history on the door shut face panel
Aluminum radiator in perfect condition	Inlet manifolds were gas flowed at the factory
Tool kit is complete		Dunlop tire gauge still in its plastic wrapper
	Again, bone dry and totally rust free	Note rarely seen Trico markings on brake reservoir
Bonnet is perfect	This side was damaged when a branch hit the car during a tornado on 4/10/79	Original jack
Factory racing flywheel weighs just 13 lbs		Engine number stamped on flywheel
Fantastic documentation	Letter from the factory	Documentation showing the special ordered racing upgrades
Service book in unbelievable condition	Looks like it could have been stamped yesterday	A clue to the racing upgrades?