E Type Clutch Replacement 


 
Q
Does the engine have to be removed in order to replace the clutch in an E Type?
 
A
In our opinion, yes. We are aware of various people who have apparently devised methods of replacing E Type clutches without removing the engine and transmission, although we do not recommend such practices. The bell housings have to be cut, and when all is said and done, the time saving is really not so great. We feel that when the time comes to replace the clutch on an E Type, the removal of the engine is a must. The expense can be made somewhat less painful by tackling a number of other maintenance tasks while the engine is removed (see below).
 
Q
What other tasks would it make sense to tackle while the engine and gearbox are out of my E Type?
 
A
Main oil seals can be replaced in both the engine and transmission. The flywheel should be machined and balanced with the new clutch assembly. The gearbox can be serviced or rebuilt, as necessary, as could be the starter motor, which is notoriously tricky to R&R with the engine in the car.

The engine bay generally could be detailed, and engine and transmission mounts should be replaced as a matter of course. We would also recommend replacing all the coolant hoses at this time.

The oil loom that runs up the back of the block (feeding oil to the valve train) can be serviced. The banjo bolts that secure the loom to the engine are notorious leaking points - now is the time to address the problem, if it exists on your car.
 
Q
What would be a reasonable labor estimate to R & R (remove and reinstall) the engine and gearbox?
 
A
We usually quote around 25 hours. It would be wise to allow an additional 5 hours to deal with other maintenance tasks while the engine is out, or unexpected issues which have a habit of arising during the process. 25 to 30 hours is therefore a reasonable labor estimate, in our view.
 
Q
What is a good make of clutch for me to use in my E Type?
 
A
 We use A.P. clutch products in our service department.
 
Q
 What is the difference between 9.5 inch and 10 inch clutches? Which is correct for my car?
 
A
As a rule of thumb, the 10 inch clutches were used in 3.8 E Types, and the 9.5 inch clutches were standard equipment in 4.2 E Types. It is absolutely vital that each unit is installed in conjunction with the correct throw out bearing. The reason for this is that they each have a different style of throw out bearing, with different offsets related to the depth of the pressure plate.

Return to index of technical topics

techsupport@classicjaguar.com