1972 V12 E Type roadster (TM)
Total CJ restoration


 

 
Specification (briefly) for this project is as follows:

Total CJ restoration including numerous performance and reliability upgrades

 
 

 

Update report - April 11, 2008

We have now finished the panel replacement. Next up is the installation of your bonnet.

 
Wurth body wax is applied to the
inner sill area
With the sill welded in place, Darrell the
lead loaded all the seams
Freshly leaded areas must be
acid washed before priming
 
 
   
Body is sealed with 589 epoxy primer
   


Installing the left hand door skin..
 Weld-Thru primer used on areas
to be spot welded
 John spot welding the new
skin in place
 
 
 Next up, installing the new outer sills


The following sequence of photographs show the repair to your boot floor.

 
First the rusty section was cut out
A repair panel was fabricated and
tack welded in place
The joint was then TIG wedled
     
 
With the weld ground away the repair
is virtually invisible
Scraping underseal off the front mudguards


It is now time to get the exciting stuff underway! I am very pleased to report that there really weren't any nasty surprises following the sand blasting of the body. The worst of the corrosion was in the left hand door skin and the boot floor (beneath the gas tank). Other than that, everything looks pretty solid.

 
Cutting off the outer sills prior to blasting
Not too bad underneath...
Boot floor looks a bit dodgy, however...
     
Back from the blasters, everything
looks quite solid
 
Bellypan of bonnet has some minor issues
     
Cabin floor is sound
Holes in the boot floor had been hidden
by the gas tank
LH door skin removed and the door
shell has been sealed
     
Bellypan already repaired
Sealing the bodyshell with epoxy primer
All in all, the news is pretty good!


Your differential and IRS rebuilds have now ben completed...

 
Nickel plated front and rear suspension 
and brake components
Differential completely rebuilt
IRS now a thing of beauty!

 


We now have your IRS and engine rebuilds well underway...

 
 Disassembling the IRS
 
Very grimy! 
 
 
 Spray can silver paint directly over
grime and dirt - not a good look
 Suspension will be uprated, front and rear
 Cylinder heads did not want to 
part company with the block
 
 
 
Engine will be built to Stage One specs
 


We now have your car completely disassembled and on one of the rotisserie jigs ready to strip the paint.

 
Engine and trans removed
Firewall completely stripped
   
 
On the rotisserie rear to strip the paint

 


I am pleased to report that your car arrived safely at CJ on Friday afternoon. I hope you enjoy watching the restoration unfold in the months ahead!

 
 
 
 Original looking dash in nice shape
 
 
 
 There is a fair amount of bondo down
both sides of this car
 Both rear arches are a little rough
 
 
 
 Old accident damage evident at
RH lower quarter
 Lots of overspray all over the underside
 
 
 
 
 Some rust is bubbling though the 
driver's door skin
 Home made 'glass pack' exhaust
 

 

Go to CJ Workshop